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SC 1.3: Finding why a fault keeps coming back

This is the first page of the lesson. Read it and have a go at the activities. The rest is in the full lesson.

55 minutes

The printer queue that sticks every Friday

Every Friday the printer queue sticks. Each time, a technician clears it and the printing works again.

Clearing the queue treats a symptom. The real reason is still there, so it sticks again next week. To stop it for good, you must find the root cause.

By the end of this lesson

Note

I can use a root cause method to find the real reason for a fault and say what to do next.

Key words

WordWhat it means
SymptomWhat you can see going wrong
Root causeThe real reason a fault happens
Five whysAsking "why?" again and again until you reach the root cause
FMEAA table that lists how things could fail and scores each one
Event treeA diagram that follows one event through safety steps that work or fail
LogWrite down what happened and what was done
EscalatePass a problem to somebody with more skill or authority

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Starter

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Starter

3 questions
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A root cause stops a fault coming back

The purpose of root cause analysis is to find the real reason for a fault, so the fault does not return.

Use it when a fault repeats, when it is serious, or when a fix only hides it. A quick fix is fine for a one-off. A root cause is needed for the Friday queue.

Method one: the five whys

Ask "why?" about the symptom. Then ask "why?" about the answer. Keep going, about five times, until you reach a cause you can fix.

It is fast and needs no tools. It works well for faults with one chain of causes.

Five whys: the Friday queue

QuestionAnswer
Why does the queue stick?A print job is stuck
Why is the job stuck?The print service stopped
Why did it stop?It ran out of disk space
Why is the disk full?Old logs are never deleted
Why are they never deleted?Nobody set a clean-up job. This is the root cause.

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Check

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3 questions
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Your answers are marked here and are not kept. A college account keeps every student’s marks.

The lesson goes on

11 more parts of this lesson are in the full curriculum, with the tasks, the final check and the labs. A college account gives your students all of it.